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Ch 0935 / 36

Step 09.35 — Stage the mains-safety hardware, then stop

Step 35 of 36 · Chapter 09 — Electronics bay

(no image — see text)

Gather for this segment — steps 09.35–09.36

Printed parts

  • V3L_WIRE_BOX_PORT ×1 · bin 09-ducts-AC
  • V3L_90DEG_R15 ×2 · bin 09-ducts-AC
  • V3L_34mm_DUCT_HOLE ×1 · bin 09-ducts-AC
  • CMD_V3_1H_T_SHORT ×1 · bin 09-ducts-AC
  • CMD_Remix-V3_DUCT-1M_ENDCAP ×2 · bin 09-ducts-AC
  • V3L_10mm_DUCT ×2 · bin 09-ducts-DC, 09-ducts-AC

Tools and consumables

  • VE0508 ferrule ×5
  • ferrule crimp tool
  • cable tags
  • VHB tape
  • IPA and a lint-free cloth

Set out for later steps

  • C13 power cord ×1
  • FRAME PE cable ×1

Already on the bench

  • the dry-laid DC loop

Parts:

  • VE0508 ferrule ×5 · consumable
  • C13 power cord ×1 · set out now, fitted later
  • FRAME PE cable ×1 · set out now, fitted later
  • ferrule crimp tool · tool
  • cable tags · tool

Do:

  1. Lay out five VE0508 ferrules, the crimp tool, the ring terminal and tags.
  2. Find the frame PE point between the WAGO mount and the notch.
  3. Find the inlet's strain relief; confirm the C13 cord is bagged.

Check

Five ferrules present and the crimp tool to hand. A clean metal-to-metal frame PE point identified. Cord bagged and the inlet switch off.

What you're looking at

No picture; this is a laying-out step. A ferrule is a metal sleeve crimped over a stranded conductor so it enters a screw terminal as one solid pin. Every stranded conductor entering a screw terminal here gets one.

Caution

Rev D+ / LDO: no wiring happens in this chapter and no plug goes in a socket. LDO: "Mains wiring should only be performed by certified personnel…" Ch 10 gates on Checkpoint #1 before anything is switched on: cord unplugged, continuity within each colour group, no continuity between L, N and PE, PSU selector at 115 V. src

Source: LDO wiring guide § Checkpoint #1 · survey §7.5